四分光器外殼注塑模具設(shè)計(jì)

包括論文，整套cad圖紙，答辯ppt

摘    要
塑料工業(yè)是當(dāng)今世界上增長(zhǎng)最快的工業(yè)門(mén)類(lèi)之一，而注塑模具是其中發(fā)展較快的種類(lèi)，因此，研究注塑模具對(duì)了解塑料產(chǎn)品的生產(chǎn)過(guò)程和提高產(chǎn)品質(zhì)量有很大意義。
本設(shè)計(jì)的目的是設(shè)計(jì)一個(gè)注塑模具，這個(gè)模具用來(lái)生產(chǎn)四分光器外殼的一個(gè)部件。在開(kāi)始部分介紹了四分光器的工作原理，而四分光器的外殼是多個(gè)塑料注件裝配而成的，所以本設(shè)計(jì)的重點(diǎn)是注塑模具的設(shè)計(jì)，此模具可以注出分光器外殼的一個(gè)塑件。這個(gè)塑件有多個(gè)側(cè)孔，所以需要多個(gè)側(cè)抽芯，這也是難點(diǎn)部分。
模具設(shè)計(jì)的開(kāi)始，通過(guò)對(duì)塑件的尺寸分析，初步選擇注射機(jī)和模架，然后根據(jù)所選的模架開(kāi)始畫(huà)總裝圖，在圖中逐步加上所需零部件，這個(gè)過(guò)程中需要計(jì)算和確定尺寸，還可能要反復(fù)修改。我在設(shè)計(jì)時(shí)換了兩套模架和三種注射機(jī)才選到較合理的配備形式。到總裝圖基本完成時(shí)，我開(kāi)始用PRO/E畫(huà)各個(gè)零件圖，在這個(gè)過(guò)程中可能發(fā)現(xiàn)之前定的尺寸有的不合理，所以又要反回去計(jì)算定尺寸，還要查標(biāo)準(zhǔn)進(jìn)行圓整。
通過(guò)本設(shè)計(jì)，可以對(duì)注塑模具有一個(gè)初步的認(rèn)識(shí)，注意到設(shè)計(jì)中的某些細(xì)節(jié)問(wèn)題，了解模具結(jié)構(gòu)及工作原理。通過(guò)對(duì)PRO/E的學(xué)習(xí)，可以建立一般復(fù)雜的零件實(shí)體，可以建立立體裝配圖。

關(guān)鍵詞：注塑模具；分型面；注射機(jī)；塑料制品；分光器

Abstract
Plastics industry is one of the world's fastest growing industry categories, and the injection mold is one of the types of rapid development, and therefore the study of plastic injection molds for understanding the production process and improve the quality of products have great significance.
The purpose of this design is to design a plastic injection mold, the mold is used to produce a quarter of an optical parts casing. in the beginning , a QV4 introduced of the working principle of optical devices, optical devices and a quarter more than the shell is assembled from pieces of plastic injection, so this is designed to focus on the design of injection mold, the mold can be injected by the Shell a plastic parts. There are a number of plastic parts of the side hole, so it is necessary to draw a number of side cores, which is difficult in part.
In the beginning of  design, plastic parts of the size analysis, the initial choice of injection molding machine and mold, and then die carrier in accordance with the beginning of the selected painting assembly diagram, and gradually add in the necessary map components, this process needs to be calculated and determine the size, also may have to repeatedly modify. I changed the design of two sets of injection mold machines and three before the election with a more reasonable form. To map the basic assembly is complete, I began to use PRO / E painting various parts diagram, in the process may be found prior to setting the size of some irrational and therefore will be to calculate the anti-back size, but also check roundness standards.
Through the design, I known an initial of the injection mold, the design notes that some of the details to understand the structure and working principle of mold. Through the PRO / E Learning, I can draw some of the entity complex parts, I can fix then to a three-dimensional assembly.

Key words: injection mold; surface; injection machine; plastic products; Splitter

目錄
1 緒  論 - 7 -
1.1 引言 - 7 -
1.2 四分光器的原理 - 8 -
2設(shè)計(jì)任務(wù) - 10 -
3塑件的工藝性分析及材料選擇 - 11 -
3.1塑件結(jié)構(gòu)工藝分析 - 11 -
3.1.1結(jié)構(gòu)分析 - 11 -
3.1.2工藝分析 - 11 -
3.2材料的選擇 - 12 -
3.2.1 ABS性能分析 - 12 -
3.2.2 ABS的注射成型工藝參數(shù) - 13 -
3.2.3 ABS主要技術(shù)指標(biāo)： - 13 -
4模具結(jié)構(gòu)形式的擬定 - 14 -
4.1 確定開(kāi)腔數(shù)量及排列方式 - 14 -
4.2 模具結(jié)構(gòu)形式的確定 - 14 -
4.2.1 分型面的選擇 - 14 -
4.2.2 澆注系統(tǒng)形式的初步選擇 - 15 -
4.2.2 模架的初步選擇 - 16 -
5 注射機(jī)型號(hào)的確定 - 16 -
5.1選擇注塑機(jī) - 16 -
5.1.1 塑件的有關(guān)計(jì)算 - 16 -
5.1.2 選擇注射機(jī) - 16 -
5.2注射機(jī)的校核 - 17 -
5.2.1 最大注塑量的校核 - 17 -
5.2.2 鎖模力的校核 - 18 -
5.2.3 模具與注射機(jī)安裝部分的校核 - 18 -
6 澆注系統(tǒng)的形式和澆口的設(shè)計(jì) - 19 -
6.1 主流道設(shè)計(jì) - 19 -
6.1.1 主流道的尺寸 - 19 -
6.1.2 澆口套的設(shè)計(jì) - 20 -
6.2 冷料井的設(shè)計(jì) - 21 -
6.3 澆口設(shè)計(jì) - 21 -
(1) 側(cè)澆口深度尺寸H的確定 - 22 -
(2) 側(cè)澆口寬度尺寸W的確定 - 22 -
7 模架的確定 - 23 -
7.1型腔壁厚 - 23 -
7.2模板厚度 - 23 -
7.2.1 定模座板 - 23 -
7.2.2 型芯固定板 - 23 -
7.2.3 動(dòng)模板 - 24 -
7.2.4 型芯固定板 - 24 -
7.2.5 支承板 - 24 -
7.2.6 墊塊 - 24 -
7.2.7 推桿固定板 - 25 -
7.2.8 推板 - 25 -
7.2.9 動(dòng)模座板 - 25 -
8 合模導(dǎo)向機(jī)構(gòu)的設(shè)計(jì) - 25 -
8.1機(jī)構(gòu)的功用 - 25 -
8.2導(dǎo)向結(jié)構(gòu)的總體設(shè)計(jì) - 26 -
8.2.1 設(shè)計(jì)導(dǎo)柱和導(dǎo)套需要注意的事項(xiàng)有： - 26 -
8.2.2導(dǎo)柱的設(shè)計(jì) - 26 -
8.2.3導(dǎo)套的設(shè)計(jì) - 27 -
8.2.4導(dǎo)柱與導(dǎo)套的配合形式 - 27 -
9脫模頂出機(jī)構(gòu)的設(shè)計(jì) - 28 -
9.1脫模機(jī)構(gòu)的設(shè)計(jì)一般遵循以下原則： - 28 -
9.2脫模阻力計(jì)算 - 28 -
10側(cè)向抽芯機(jī)構(gòu)的設(shè)計(jì) - 29 -
10.1 滑塊側(cè)向抽芯機(jī)構(gòu)的設(shè)計(jì) - 29 -
10.1.1機(jī)構(gòu)的整體設(shè)計(jì) - 29 -
10.1.2側(cè)型芯具體尺寸的確定 - 30 -
10.1.3側(cè)抽芯的導(dǎo)滑形式 - 30 -
10.1.4定距圓頭銷(xiāo) - 30 -
10.2轉(zhuǎn)盤(pán)側(cè)抽芯機(jī)構(gòu)的設(shè)計(jì) - 30 -
10.2.1 機(jī)構(gòu)的整體設(shè)計(jì) - 30 -
10.2.2側(cè)型芯的設(shè)計(jì) - 31 -
11成形零件的設(shè)計(jì) - 31 -
11.1凹模的設(shè)計(jì) - 31 -
11.1.1凹模的結(jié)構(gòu)形式 - 31 -
11.1.2凹模尺寸的計(jì)算 - 31 -
11.2凸模的設(shè)計(jì) - 32 -
11.2.1凸模模的結(jié)構(gòu)形式 - 32 -
11.2.2凸模徑向尺寸的計(jì)算 - 33 -
12排氣設(shè)計(jì) - 33 -
13水道的設(shè)計(jì) - 34 -
13.1溫度調(diào)節(jié)對(duì)塑件質(zhì)量的影響 - 34 -
13.2對(duì)溫度調(diào)節(jié)系統(tǒng)的要求 - 35 -
參考文獻(xiàn)…………………………………………………………………………………………………-36- 
致 謝 - 37 -