半軸零件的機械加工工藝及夾具設計


摘要
半軸是汽車的軸類中承受扭矩最大的零件，它是差速器和驅動輪之間傳遞扭矩的實心軸，其內端一般通過花鍵與半軸齒輪連接，外端與輪轂連接，該零件在機械設備中具有傳動性，在進行半軸的工藝和工裝設計時，首先對半軸的工藝性進行了詳細的分析，設計出了加工的工藝過程，根據(jù)加工要求設計專用夾具設計，一付是用來車削半軸的外圓，一付是用來鉆削半軸圓盤上均勻分布的小孔，在設計中注意的夾具的經濟性和使用性，盡量降低加工時的成本，減少工人的勞動強度，除此還進行了組合量具的設計，用來檢查6個均勻分布的小孔的位置度公差。
關鍵詞：工藝工裝設計   夾具設計    組合量具設計

Abstract
    The half stalk is in automotive stalk the acceptance twist the biggest spare parts of sqire , it is bad soon machine and drive the round of delivers to twist the  of solid stalk, it inside carry generally pass to spend the key and half stalk wheel gears to connect, carry outside with a conjunction, that spare parts is in the machine equipments have to spread to move sex, at carry on the half stalk of craft and work equip to account, the half axial craft carried on the detailed analysis first, designing processed craft process, according to process to request to design the appropriation tongs design, a pay is to use to come to car to pare the outside circle of the half stalk, on pay is use to drill to pare a dish of the half stalk up even distribute of eyelet, in the design the economy of the advertent tongs and usage, as far as possible lower to process of cost, reduce the worker of labor strength, in addition to this still carried on the design that the combination quantity have, use to check 6 even distribute of a business trip of position of the eyelet.
Key Words：The craft work packs the design   The tongs design    Combine the quantity has the design

 
目 錄
摘要……………………………………………………………………………………1
英文摘要………………………………………………………………………………1
1  引言………………………………………………………………………………6
2  零件分析…………………………………………………………………………6
2.1零件的生產綱領及生產類型………………………………………………6
2.2零件的作用…………………………………………………………………6
2.3零件的工藝分析……………………………………………………………6
3  工藝規(guī)程制造的形式……………………………………………………………7
3.1確定毛坯制造形式…………………………………………………………7
3.2定位基準的選擇……………………………………………………………7
3.2.1粗基準的選擇………………………………………………………7
3.2.2精基準的選擇………………………………………………………7
3.3零件表面加工方法的選擇…………………………………………………7
3.4制訂工藝路線………………………………………………………………8
3.5機械加工余量及毛坯尺寸的確定………………………………………9
4  選擇加工設備……………………………………………………………………12
4.1 選擇機床…………………………………………………………………12
4.2選擇夾具…………………………………………………………………12
4.3選擇刀具…………………………………………………………………12
4.4選用量具…………………………………………………………………12
5  確定切削用量和基本時間………………………………………………………13
5.1 工序00銑削用量及基本時間的確定…………………………………13
5.2 工序10切削用量及基本時間的確定……………………………………14
5.3 工序30切削用量及基本時間的確定……………………………………19
5.4 工序40銑削用量及基本時間的確定……………………………………21
5.5 工序50削用量及基本時間的確定………………………………………22
5.6 工序60鉆削與垂直軸線的的孔………………………………………24
5.7 工序70攻螺紋M6…………………………………………………………26
5.8 工序110磨削外圓表面及左端面………………………………………26
6夾具設計…………………………………………………………………………27
6.1 車削頂尖夾具的設計……………………………………………………27
6.2 繪制夾具總體圖…………………………………………………………29
6.3 鉆孔專用夾具的設計……………………………………………………29
6.4 繪制夾具總體圖…………………………………………………………31
7位置量規(guī)設計 ……………………………………………………………………31
小結…………………………………………………………………………………33
參考文獻……………………………………………………………………………34
致謝…………………………………………………………………………………35