巷道式自動(dòng)化立體倉(cāng)庫(kù)傳送系統(tǒng)設(shè)計(jì)




摘要

巷道式自動(dòng)化立體倉(cāng)庫(kù)工程是一個(gè)融合多項(xiàng)技術(shù)，跨機(jī)電、電氣，光學(xué)、通信等多學(xué)科的科學(xué)。一般而言，巷道式自動(dòng)化立體倉(cāng)庫(kù)主要有以下幾個(gè)部分組成：立體貨架，有軌巷道堆垛機(jī)，傳送系統(tǒng)，尺寸檢測(cè)條碼系統(tǒng)、通信系統(tǒng)、自動(dòng)控制系統(tǒng)等。巷道式自動(dòng)化立體倉(cāng)庫(kù)工程的研究對(duì)于自動(dòng)化生產(chǎn)具有重大意義。

本次設(shè)計(jì)主要設(shè)計(jì)的是立方體倉(cāng)庫(kù)傳送系統(tǒng)，在此選用U型皮帶輸送系統(tǒng)。PLC控制以其技術(shù)成熟、通用性好、可靠性高、安裝靈活、擴(kuò)展方便、性能價(jià)格比高等一系列優(yōu)點(diǎn)，在工業(yè)控制中得到了越來(lái)越廣泛的應(yīng)用。本文主要介紹了皮帶輸送系統(tǒng)機(jī)械結(jié)構(gòu)設(shè)計(jì)，及如何利用PLC實(shí)現(xiàn)自動(dòng)控制，并介紹了在系統(tǒng)實(shí)施中遇到的若干問(wèn)題及其解決措施，此外還基于三菱PLC和工業(yè)組態(tài)軟件組態(tài)王設(shè)計(jì)了一個(gè)組態(tài)監(jiān)控畫(huà)面，能夠?qū)崿F(xiàn)皮帶輸送系統(tǒng)在線模擬運(yùn)行。


 關(guān)鍵詞: 自動(dòng)化立體倉(cāng)庫(kù)；皮帶輸送系統(tǒng)；PLC；組態(tài)王軟件；監(jiān)控系統(tǒng)；


 


 


 


 


 


 




Abstract

The project of roadway-type automatic three-dimensional storehouse is a technology which is across mechatronical, electrical, optical, communication science and so on. In general, the roadway-type automatic three-dimensional storehouse basically has the following several parts: three-dimensional shelves, the position of the roadway stacker, transmission system, size detection bar code system, communication system, automatic control system, etc The project of roadway-type automatic three-dimensional storehouse research is of great significance for automation production.

This thesis mainly designs a cube warehouse delivery system. There I choose U- belt conveyor system. While PLC has series of merits such as: mature technique, fine universal property, high reliability, flexible to install, convenient to expand, excellent cost performance, etc, which have enabled it gain a more and more widespread application in industrial control. This article mainly introduces the belt conveyor system mechanical structure design, and how to make use of PLC to realize automatic control. It also introduces some problems encountered in the process and the measures to solve these problems. In addition, it also design a configuration monitoring menu which bases on Mitsubishi PLC and the configuration software King view , which will be able to realize the belt conveyor system online simulation operation.


Keywords: automatic three-dimensional storehouse; Belt conveyor system; PLC; King view; Monitoring and control system


 


 


 




目 錄

1  緒論 1

1.1  自動(dòng)化立體倉(cāng)庫(kù)發(fā)展概況 1

1.2  帶式輸送機(jī)概述 1

2  機(jī)械結(jié)構(gòu)部分的設(shè)計(jì) 4

2.1  帶式輸送機(jī)整體結(jié)構(gòu) 4

2.2  帶式輸送機(jī)主要設(shè)計(jì)要求 5

2.2.1  輸送皮帶特性 5

2.2.2  皮帶輪基本要求 5

2.2.3 設(shè)計(jì)基本資料 5

2.3  帶式輸送機(jī)主要設(shè)計(jì)計(jì)算與選型 7

2.3.1  皮帶輸送機(jī)容量，皮帶速度及皮帶寬度的選定 7

2.3.2  托輪,托輪間距的選定 7

2.3.3  電動(dòng)機(jī)的選定 8

2.3.4  皮帶受力計(jì)算及皮帶的選擇 9

2.3.5  皮帶輪的選擇 12

2.4  90度轉(zhuǎn)角升降臺(tái)主要部件設(shè)計(jì)與選型 13

2.4.1  活塞式氣缸的選型 14

2.4.2  擺動(dòng)氣缸的選型 16

3  PLC控制系統(tǒng)設(shè)計(jì) 18

3.1  可編程序控制器概述 18

3.1.1  可編程控制器結(jié)構(gòu) 19

3.1.2  可編程控制器工作原理 21

3.2  控制要求的分析和PLC的選型 22

3.2.1  PLC的選型 22

3.2.2  PLC的外部接線圖 23

3.2.3  傳送帶控制順序功能圖 24

3.2.4  傳送帶控制程序的梯形圖 26

第4章  組態(tài)監(jiān)控畫(huà)面設(shè)計(jì) 32

4.1  組態(tài)王軟件介紹 32

4.2  利用組態(tài)王實(shí)現(xiàn)上位機(jī)監(jiān)控 32

4.2.1  建立組態(tài)王新工程 33

4.2.2  創(chuàng)建組態(tài)畫(huà)面 33

4.2.3  定義 I/O 設(shè)備 35

4.2.4  構(gòu)造數(shù)據(jù)庫(kù) 36

4.2.5  建立動(dòng)畫(huà)連接 37

4.2.6  寫(xiě)命令語(yǔ)言程序 38

4.2.7  組態(tài)王和PLC通信測(cè)試 39

4.2.8  運(yùn)行和調(diào)試 41

畢業(yè)設(shè)計(jì)總結(jié) 43

致謝 45

參考文獻(xiàn) 46