基于PLC全自動生產線物料分檢系統(tǒng)設計
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摘 要
隨著現(xiàn)代工業(yè)的不斷發(fā)展，生產過程中物料分揀的效率問題越來越引起人們的關注。重復繁瑣的人工分揀物料過程已不能滿足企業(yè)追求的生產效益和如今社會的需求。人、機器與物料三者關系的協(xié)調，已成為我們需要解決的重要問題之一。理所當然，用盡可能少的人力控制機器分揀物料來完成如期的生產任務是最佳的選擇模式——即采用自動化技術代替人工分揀物料的過程。
本文在對熟悉了自動及分揀系統(tǒng)的原理的基礎上，根據(jù)一定的分揀要求,對物料分揀進行了以三菱PLC為控制核心，MCGS組態(tài)軟件為監(jiān)控軟件，設計出物料分揀控制系統(tǒng)的控制系統(tǒng)和監(jiān)控系統(tǒng)。該物料分揀系統(tǒng)以PLC為主控制器,結合氣動裝置、傳感器技術、組態(tài)監(jiān)控等技術,可以進行現(xiàn)場控制物料的自動分揀、無人監(jiān)控。系統(tǒng)具有自動化程度高、運行穩(wěn)定、分揀精度高、易控制等特點,對不同的分揀對象,只要稍加修改本系統(tǒng)即可實現(xiàn)要求。

關鍵詞：物料分揀；控制系統(tǒng)；組態(tài)監(jiān)控

Abstract
With the continuous development of modern industry, the production process of material sorting efficiency problems caused by more and more people's attention. Repeat the cumbersome manual sorting material process can not meet the enterprise pursues the production benefit and society demand. Man, machine and material coordination between the three, has become one of the important problems we need to solve.
Behoove, with as little as possible human control machine sorting material to complete on time production task is best choice mode -- namely the use of automation technology to replace manual sorting material process.
Based on the knowledge automatically and sorting system based on the principles, according to certain requirements for material sorting, sorting to Mitsubishi PLC as the control core, MCGS configuration software for monitoring software, designs the control system of material sorting control system and monitoring system. The sorting system taking PLC as main controller, combines with the aerodynamic device, sensor technology, control technology, can conduct on-site control automatic sorting, unmanned monitoring. The system has a high degree of automation, stable operation, high accuracy, easy sorting control characteristics, for different sorting objects, as long as the slightly modified this system can reach the requirements.

Key words: Material sorting; Control system; Configuration monitoring
目 錄
摘 要 I
Abstract II
導 言 1
1 分檢系統(tǒng)介紹 2
1.1 YL-235系統(tǒng)結構分析 2
1.1.1 驅動部分 2
1.1.2 執(zhí)行部分 2
1.1.3 控制部分 4
1.2 系統(tǒng)工作原理及流程分析 5
1.2.1 系統(tǒng)工作原理及其實際模型 5
1.2.2 系統(tǒng)工作流程 6
1.3 硬件線路及PLC接線分析 6
2自動分揀系統(tǒng)控制軟件設計 9
2.1 分揀系統(tǒng)的控制要求 9
2.2 軟件設計及編程 10
2.3物料分揀系統(tǒng)的調試 16
3 組態(tài)監(jiān)控設計 16
3.1 MCGS概述 16
3.2 監(jiān)控界面設計 18
3.3 動畫連接 18
3.4 PLC與組態(tài)軟件之間通信 21
3.5 下載及調試 23
結 論 24
參考文獻 25