畢業(yè)設(shè)計 setwell電話機聽筒下殼模具的設(shè)計與制造（含Proe三維圖MstCAM仿真加工）
論文說明書共45頁，字數(shù)總計：18433
資料簡介：
MstCAM仿真加工（一套）
proe設(shè)計圖紙（一套）
模具零件加工工序卡片集.doc
模具零件加工工序卡片集封面.doc
零件加工工藝過程卡片集封面.doc
零件加工工藝過程卡片集.doc
畢業(yè)設(shè)計說明書封面.doc
摘要.doc
畢業(yè)設(shè)計說明書正文.doc
A0-模具裝配圖.dwg
零件圖.dwg
A4-斜楔.dwg
A4-斜滑塊桿.dwg
A4-斜導柱.dwg
A3-推板.dwg
A1-動模板（凸模）.dwg
A4-水嘴.dwg
A4-拉料桿.dwg
A4-澆口套.dwg
A4-滑座.dwg
A4-滑塊型芯.dwg
A4-復位桿.dwg
A4-堵塞.dwg
A1-動模座板.dwg
A3-動模支承板.dwg
A4-定位圈.dwg
A1-定模固定板.dwg
A4-定距拉板.dwg
A1-推桿固定板.dwg
A4-頂桿3.dwg
A4-頂桿2.dwg
A4-頂桿1.dwg
A3-墊塊.dwg
A4-導柱2.dwg
A4-導柱1.dwg
A4-導套.dwg
A1-定模板（凹模）.dwg
setwell電話機聽筒下殼模具的設(shè)計與制造
摘要：注塑模具是現(xiàn)在所有塑料模具中使用最廣的模具，能夠成型復雜的高精度的塑料制品。本課題是對電話機聽筒下殼進行模具設(shè)計并分析加工工藝。
本模具考慮到年產(chǎn)量、工廠的設(shè)備及塑件的精度要求，選擇一模兩腔結(jié)構(gòu)。以制品的中間水平面為分型面,使制品順利脫模。主流道采用帶Z形頭拉料桿的冷料穴，脫模時方便將主流道凝料和塑件帶出。分流道采用平衡對稱式分布, 確保熔融塑料幾乎能同時到達每個型腔的進料口。為了使動、定模能夠準確地動作, 導向定位機構(gòu)利用導柱與導套的配合。頂出機構(gòu)是推桿推出的一次脫出機構(gòu)。考慮到零件的位置關(guān)系,冷卻水道采用循環(huán)式分布，以便冷卻均勻、快速。
采用Pro／Engineer、MoldFlow來實現(xiàn)電話聽筒的三維設(shè)計及模具成型零件設(shè)計，分析制件的成型質(zhì)量和完成分型面的設(shè)計，再采用EMX組件來實現(xiàn)模架的裝配，并在產(chǎn)品設(shè)計及模具裝配過程中，輔助以必要的理論計算，將數(shù)字化設(shè)計與理論計算結(jié)合起來，可以大大縮短產(chǎn)品研發(fā)周期、模具設(shè)計周期，提高產(chǎn)品設(shè)計及模具設(shè)計的準確性、產(chǎn)品成型質(zhì)量，降低產(chǎn)品研發(fā)、模具設(shè)計成本。在設(shè)計過程中制定了合理的工藝方案，滿足了大批量生產(chǎn)要求。同時，還編制了詳細的工藝文件來保證模具的順利加工及制品的生產(chǎn)。
通過合理的設(shè)計，本模具滿足生產(chǎn)與應用的要求。
關(guān)鍵詞：注塑模具；加工工藝分析；Pro/E；MoldFlow；
The Design and Manufacturing of the lower shell of the setwell Telephone Receiver Mold
Abstract：At present ,injection molding is the plastics mould that has being used most extensively , it can mold the complex and high accurate plastic product. The Subject is about the design of the lower shell of the telephone receiver’s mold and process analysis.
Considering the annual output, the equipment of the factory and the requirement of precision of the plastic product, two cavities in a mould. The middle horizontal surface of the goods was choosed as the parting line to make goods by demold successfully. The spruce uses the cold-slug well with Z type pulling rod to pull the spruce solidified materials when ejecting. The runner is designed to be balanced and symmetrical distribution, ensure that melting plastic could reach each cavity’s gate almost.. Suspension and Positioning mechanism use matched guide pillar and guide sleeve to make movable mould, fixed mould to work accurately. The knockouts uses once ejecting mechanism that lifter pushes out. By the relation of the position of each part, cooling channels are designed to straight channels to cool effectively, quickly.
With Pro/Engineer,MoldFlow to implement three-dimensional design and mold volume design of the telephone receiver, and shaping quality of part was analyzed and the parting line was designed by Pro/Engineer, then utilized EMX to accomplish the assemblage of the mold with the assistance of essential theory calculate mixed with figure design. It would not only shorten the cycle of product research and mold design, and improve the preciseness and the product shaping quality, but also lower the cost of the research. Having made the rational craft scheme in the design process ,so it has met the requirement of producing in enormous quantities. Moreover, it also prepared a detailed document to ensure that the process for the smooth processing of mold and apparel production.
Through the rational design, It has meet the production and application of the requirements.
Key words: injection mould；process analysis；Pro/E；MoldFlow
目錄
1 前言 1
1.1 課題內(nèi)容 1
1.2 課題背景 1
1.3 課題的來源及要求 1
1.4 模具國內(nèi)外發(fā)展概況 2
2 總體方案設(shè)計 3
2.1 塑件的測繪 3
2.2 塑件的造型 5
2.3 塑件的材料選擇與分析 6
2.4 塑件尺寸精度 7
2.5 模具材料的選擇 7
2.6 脫模斜度 8
2.7 型腔數(shù)目的確定 8
2.8 注射機的選擇 8
3 具體設(shè)計說明 9
3.1 分型面的確定 9
3.2澆注系統(tǒng)的設(shè)計 11
3.3 主流道的設(shè)計 11
3.4 分流道的設(shè)計 12
3.5 澆口的設(shè)計 13
3.6 冷料穴的設(shè)計 17
3.7 冷卻裝置設(shè)計 17
3.8推出機構(gòu)設(shè)計 22
3.9 推桿 22
3.10 復位桿 23
3.11 導向裝置 23
3.12 側(cè)抽芯的設(shè)計 23
3.13確定各模板尺寸 24
3.14 型腔成形尺寸計算 25
3.15 注射機技術(shù)參數(shù)的校核 27
3.16 零件強度計算及校核 29
4 模具的三維造型 32
4.1 凸凹模三維造型 32
4.2模架的三維造型 33
5 型腔工藝分析及加工仿真 35
6 各種工藝卡片 41
7 ..