螺絲刀工具箱的虛擬裝配及其蓋板模具設(shè)計(jì)

摘要

螺絲刀工具箱，是一個(gè)結(jié)構(gòu)不是很復(fù)雜但是卻十分的精巧的產(chǎn)品，由于本設(shè)計(jì)有兩大部分：一部分是螺絲刀工具箱的整體結(jié)構(gòu)的設(shè)計(jì)，另一部分是蓋板的模具設(shè)計(jì)，本文進(jìn)行了其螺絲刀工具箱的整體結(jié)構(gòu)設(shè)計(jì)以及蓋板注塑模具一模兩件的設(shè)計(jì)，并詳細(xì)闡述了設(shè)計(jì)過程。

基于UG進(jìn)行了結(jié)構(gòu)設(shè)計(jì)，然后虛擬裝配后導(dǎo)出IGS格式到keyshot4.0進(jìn)行了渲染，讓其顏色更加的接近實(shí)際情況。

基于模流分析技術(shù)優(yōu)化了模具的成型工藝參數(shù)、澆注系統(tǒng)及冷卻系統(tǒng)。在考慮制件外觀的同時(shí)，確定了制件澆口位置在蓋板的側(cè)面；優(yōu)化后的成型工藝參數(shù)為：模具溫度100℃、熔體溫度300℃、注射時(shí)間1.9s；蓋板采用側(cè)澆口、一模兩腔成型，建立澆注系統(tǒng)后預(yù)測了其成型注射壓力和鎖模力，為注塑機(jī)規(guī)格選擇提供了依據(jù)；冷卻水溫及IPC時(shí)間分別為80℃和30s。根據(jù)模流分析結(jié)果進(jìn)行了成型設(shè)備的選擇。

基于UG注塑模向?qū)K進(jìn)行了該產(chǎn)品的模具設(shè)計(jì)。然后基于proe5.0進(jìn)行模架的設(shè)計(jì)，澆注系統(tǒng)及冷卻系統(tǒng)由模流分析確定。模具設(shè)計(jì)的難點(diǎn)在于幾個(gè)關(guān)鍵部位的抽芯，在此采用了斜導(dǎo)柱抽芯機(jī)構(gòu)、和側(cè)滑塊抽芯機(jī)構(gòu)等。完成成型零件的設(shè)計(jì)后調(diào)用標(biāo)準(zhǔn)模架，實(shí)現(xiàn)了整副模具的3D設(shè)計(jì)。最后繪制了2D裝配圖及零件圖。

關(guān)鍵詞：虛擬裝配；注塑模；CAE分析；斜導(dǎo)柱；側(cè)滑塊；

Summary 

  Screwdriver kit, is a very complex structure but not very sophisticated products, due to the design of two parts: one part is the overall structure of the screwdriver toolbox design, the other part is the cover of the mold design, this paper carried out its the overall structure and design of the screwdriver toolbox injection mold cover a two-piece mold design and detail design process.

  First,based on the structural design UG were then exported to the virtual assembly IGS format keyshot4.0 were rendered, let the color is more close to the actual situation. 

  Secondly help mold flow analysis techniques to optimize the process parameters of mold forming, casting systems and cooling systems. In considering the appearance of the same parts, parts to determine the location of the gate at the side of the cover; molding process parameters optimized for: mold temperature of 100 ℃, the melt temperature of 300 ℃, the injection time of 1.9s; cover with lateral water mouth, forming a two-cavity mold, after the establishment of the gating system to predict its pressure and clamping force injection molding, injection molding machine specifications selected to provide a basis; cooling water temperature and IPC time was 80 °C and 30s. Molding equipment were selected based on mold flow analysis.

   The product has been designed based mold injection mold UG Wizard module. Then design, gating system and cooling system based on proe5, 0 conduct mold flow analysis to determine the mode. Difficulty lies in mold design several key parts of the core pulling, this uses a bevel pillar core-pulling mechanism, and side slider pulling mechanism and so on. After the completion of the molded part is called standard mold design, 3D design to achieve a whole deputy mold. Finally, draw a 2D assembly drawings and part drawings. 

Keywords: virtual assembly; injection mold; CAE analysis; Bevel column; side slider;

目錄

第一章 前言 1

1.1我國模具行業(yè)發(fā)展的現(xiàn)狀和前景 1

1.2選題的目的及意義 2

1.3本課題主要研究內(nèi)容 2

第二章 螺絲刀工具箱的設(shè)計(jì)及虛擬裝配 3

2.1概述 3

2.2零件的結(jié)構(gòu)設(shè)計(jì) 3

2.3虛擬裝配 6

第三章 模流分析 7

3.1塑件結(jié)構(gòu)分析 7

3.2塑件材料 7

3.3 Moldflow Plastic Insight(MPI)簡介 8

3.4 CAD模型的準(zhǔn)備 8

3.5 CAE網(wǎng)格模型的準(zhǔn)備 9

3.6材料選擇與澆口位置分析 10

3.7快速充填分析 11

3.8成型窗口分析 13

3.9流道系統(tǒng) 15

3.9.1模架的初選 15

3.9.2流道系統(tǒng)的尺寸的確定 15

3.10冷卻分析及優(yōu)化 18

3.10.1冷卻系統(tǒng)的設(shè)計(jì) 18

3.10.2冷卻分析及優(yōu)化結(jié)果 20

3.11保壓分析及優(yōu)化 23

3.12翹曲分析 24

3.12.1翹曲產(chǎn)生的原因 24

3.12.2翹曲分析結(jié)果 24

3.13模流分析結(jié)果總結(jié) 25

四章 塑件成型工藝與設(shè)備 26

4.1注塑成型工藝條件 26

4.1.1 溫度 26

4.1.2 壓力 26

4.1.3 時(shí)間 26

4.2注射機(jī)型號的確定 26

4.2.1注塑量校核 27

4.2.2塑件鎖模力校核 27

4.2.3注射壓力的校核 27

4.2.4模具安裝尺寸校核 27

4.2.5拉桿內(nèi)距，容模厚度，模板最大開距的校核 28

第五章 注塑模結(jié)構(gòu)設(shè)計(jì) 29

5.1型腔布局 29

5.2制品成型位置及分型面的選擇 29

5.3排氣系統(tǒng)設(shè)計(jì) 30

5.4斜導(dǎo)柱、側(cè)滑塊機(jī)構(gòu)設(shè)計(jì) 30

5.4.1 斜導(dǎo)柱的設(shè)計(jì) 30

5.4.2 滑塊的設(shè)計(jì) 31

5.4.3 壓塊的設(shè)計(jì) 34

5.4.4 鎖緊塊的設(shè)計(jì) 34

5.4.5 斜頂?shù)脑O(shè)計(jì) 34

5.5模架及標(biāo)準(zhǔn)件的選擇 35

5.5.1 模架的選擇 35

5.5.2模架板吊環(huán)螺絲孔的規(guī)定 36

5.5.3 定位圈 36

5.5.4 限位釘 37

5.6澆注系統(tǒng)設(shè)計(jì) 37

5.6.1 主流道設(shè)計(jì) 37

5.6.2 分流道設(shè)計(jì) 38

5.6.3 冷料穴的設(shè)計(jì) 38

5.6.4 澆口的位置、數(shù)量的確定 39

5.7冷卻系統(tǒng)設(shè)計(jì) 40

5.8脫模系統(tǒng)設(shè)計(jì) 41

5.8.1 扁頂針推出 41

5.8.2 斜頂推出 41

5.8.3 推桿固定板的先復(fù)位機(jī)構(gòu) 41

5.9導(dǎo)向定位系統(tǒng)設(shè)計(jì) 42

5.9.1 導(dǎo)向系統(tǒng)的設(shè)計(jì) 43

5.10模具結(jié)構(gòu)及運(yùn)動過程 45

5.10.1 模具結(jié)構(gòu) 45

5.10.2 模具運(yùn)動過程 45

總結(jié) 47

致謝 48

參考文獻(xiàn) 49

附錄（翻譯） 50

英文原文： 50

中文譯文： 58