注塑模畢業(yè)設(shè)計說明書

2.15萬字
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摘要:我們?nèi)粘Ｉ钪械拇蠖鄶?shù)塑料產(chǎn)品是采用注塑模成型，隨著社會的發(fā)展，產(chǎn)品更新?lián)Q代的周期在不斷縮小。所以，在保證產(chǎn)品的功能性、可靠性與可觀性外，更重要的是要縮短產(chǎn)品的設(shè)計周期，提高設(shè)計效率。這就要求有先進的設(shè)計思路與方法以及現(xiàn)代化的設(shè)計工具。連接座注塑模的設(shè)計是對設(shè)計者的一次設(shè)計工作的綜合檢驗，本文根據(jù)設(shè)計任務(wù)書對塑件進行了結(jié)構(gòu)和工藝分析，在滿足產(chǎn)品功能要求的情況下選擇了通用性材料ABS以減小設(shè)計成本；模具成型部分采用嵌入式處理方式以方便加工。連接座為大批量生產(chǎn)，所以模具采用一模一腔的結(jié)構(gòu)。分析塑件結(jié)構(gòu)，模具采用單分型面結(jié)構(gòu)，輪輻式澆口，將型芯分為兩部分，這樣便于加工，分別為大型芯與小型芯。連接座注塑模設(shè)計借助計算機輔助設(shè)計軟件Pro/E對產(chǎn)品進行三維造型以及模具結(jié)構(gòu)的設(shè)計，大大提高了模具的設(shè)計效率，然后將三維實體轉(zhuǎn)換為平面圖。通過此次設(shè)計，較為詳細的、系統(tǒng)性的梳理了一次模具設(shè)計的流程，進一步有了清晰的設(shè)計思路。
關(guān)鍵詞：注塑模；Pro/E；造型；模具設(shè)計；成型工藝

Abstract: Most of our daily lives is the use of plastic injection molding, with the development of society, the product replacement cycle shrinking. Therefore, to ensure product functionality, reliability and observability, but more important to shorten the product design cycle and improve design efficiency. This requires advanced design ideas and methods as well as modern design tools. Connecting seat injection mold design is the design of a comprehensive examination of the designer, the paper according to the design plan of the plastic structure and process analysis carried out at the product features to meet the requirements of the case have chosen to reduce the versatility of the material ABS design costs; mold forming part of the embedded approach to facilitate processing. Connecting block for mass production, so the structure of a mold using a mold cavity. Analysis of the structure of plastic parts, mold parting surface structure with a single, spoke gate, the core is divided into two parts, so ease of processing, respectively, for large core and small core. Connecting seat injection mold design using computer-aided design software, Pro / E, and the product of three-dimensional modeling mold structure design, greatly improve the design efficiency of the mold, and then converted to a three-dimensional solid plan. With this design, more detailed, systematic combing a mold design process, and further have a clear design ideas.
Keywords: injection molding; Pro / E; modeling; mold design; molding process


目 錄
引言 1
1 塑件工藝性分析 2
1.1 塑件材料的分析 2
1.2 產(chǎn)品的結(jié)構(gòu)分析 4
1.3 產(chǎn)品尺寸精度的分析 4
1.4脫模斜度 4
1.5 表面質(zhì)量分析 5
1.6 計算塑件的體積和重量 5
1.7 塑件注塑工藝參數(shù)的確定 6
2 連接座模具的結(jié)構(gòu)設(shè)計 6
2.1模具分型面的確定 6
2.2型腔的布局 7
2.3選擇標(biāo)準模架 8
3 澆注系統(tǒng)與排氣系統(tǒng)的設(shè)計 8
3.1 澆注系統(tǒng)形式 8
3.2 排氣系統(tǒng)的設(shè)計 13
4 注射機的選擇 15
4.1 初選注射機 15
4.2注射量的計算 16
5 校核注射機 16
5.1 注射量、注射壓力以及模具厚度的校核 16
6 推出機構(gòu)的設(shè)計與校核 18
6.1 推桿位置、推桿形狀尺寸及推桿數(shù)量等的確定 18
6.2 推桿安裝固定及配合 18
6.3 推板厚度 18
6.4 推板強度校核 19
6.5導(dǎo)向機構(gòu)及脫模機構(gòu)設(shè)計 19
6.6脫模力計算 20
6.7 脫模機構(gòu)結(jié)構(gòu)設(shè)計 21
7 溫度調(diào)節(jié)系統(tǒng)設(shè)計與計算 22
7.1 溫度調(diào)節(jié)對塑件質(zhì)量的影響 22
7.2 溫度調(diào)節(jié)對生產(chǎn)效率的影響 23
7.3 冷卻系統(tǒng)設(shè)計 23
8 成型零件設(shè)計 26
8.1 成型零件結(jié)構(gòu)設(shè)計 26
8.2 成型零件工作尺寸 28
9 模具的試模與修模 34
9.1 粘著模腔 35
9.2 粘著模芯 35
9.3 粘著主流道 35
10 模具工作原理及裝配 37
10.1 模具工作原理 37
10.2 模具裝配 38
11 結(jié)束語 39
謝 辭 39
參考文獻 40